BP-2P-16-0001 · 2-in-2-out (16mm Bore) Rotary Joint

SKU: BP-2P-16-0001 · ISO 9001:2015 · CE · RoHS

Dual-passage flange-mount rotary joint with 16mm central bore. PTFE composite seal, AL6061 aluminum body. Ideal for pneumatic and light fluid applications on CNC indexing tables, welding positioners, and packaging rotary tables. Ships in 7 days.

Specifications Compatible Machines Installation Downloads FAQ
Max 1 MPa / 200 RPM
AL6061 Aluminum Body
PTFE Composite Seal
Flange Mount (4-M5)
Air / Water / Coolant / Light Oil
Ships in 7 Days from Ningbo

Key Takeaways — Why Choose BP-2P-16-0001

  • 16mm bore for cable and pipe pass-through: The central bore allows routing of cables, small pipes, or a central vacuum line alongside the two pneumatic passages — a feature single-bore joints cannot offer
  • 4-M5 flange fits compact rotary tables: The small bolt circle diameter matches the mounting patterns of 200–400 mm diameter indexing tables common in CNC and packaging machinery
  • AL6061 body at 0.45 kg minimizes inertia: The lightweight aluminum construction reduces the rotating mass on small and medium welding positioners, improving indexing accuracy and motor load
  • 200 RPM suits indexing and stop-start duty: The speed rating matches the cycle rates of pneumatic indexing tables (1–3 seconds per station) without seal overheating
  • Dual independent passages prevent cross-contamination: Clamp and unclamp functions remain isolated — no pressure bleeding between channels that causes fixture release failures

Technical Specifications

BP-2P-16-0001 is a dual-passage rotary joint with a 16mm central bore, designed for low-pressure pneumatic and light fluid transfer on compact rotary equipment. The PTFE composite seal provides low friction torque and chemical resistance across air, water, and coolant media. The AL6061 aluminum body offers a strength-to-weight ratio ideal for indexing tables where rotating inertia affects positioning accuracy.

Model NumberBP-2P-16-0001
Number of Passages2-in-2-out (16mm Bore)
Mount TypeFlange Mount (4-M5)
Max Pressure1 MPa (10 bar / 145 psi) — derate to 0.7 MPa for continuous water duty
Max Speed200 RPM — derate to 150 RPM for continuous water or coolant
Body MaterialAL6061 aluminum alloy
Seal TypePTFE composite seal with FKM O-ring backup
Compatible MediaAir, water, coolant, light hydraulic oil (ISO VG 32 max)
Operating Temperature-20°C to +80°C
Net WeightApprox. 0.45 kg
Friction Torque0.05–0.10 N·m (air) / 0.08–0.15 N·m (water)
CertificationsISO 9001:2015, CE, RoHS
Warranty12 Months

Material & Seal Selection Notes

AL6061 aluminum body: 6061-T6 aluminum alloy with yield strength 276 MPa and hardness 95 HB. The anodized surface provides corrosion resistance for intermittent water and coolant exposure. At 0.45 kg, it adds minimal rotating inertia to small indexing tables. Not recommended for continuous abrasive coolant without additional surface hardening — specify hard anodizing (Type III, 25 μm) for such environments.

PTFE composite seal: Polytetrafluoroethylene with glass fiber and graphite filler. Self-lubricating, chemically inert, and rated for -200°C to +260°C. The composite structure provides structural integrity while maintaining the low friction coefficient (0.05–0.10 against aluminum) that makes PTFE ideal for rotary seals at 200 RPM. FKM O-ring provides static sealing at the housing interface.

16mm bore utility: The through-bore allows routing of 4–6 mm pneumatic tubing, sensor cables, or a central vacuum line. This is the primary reason machine builders choose BP-2P-16-0001 over BP-2P-0001 (no bore) — the bore eliminates the need for a separate slip ring or vacuum swivel.

Compatible Machine Types & Application Fit

BP-2P-16-0001 is designed for dual-air-line applications on compact rotary equipment where a 16mm through-bore adds routing flexibility. This model may be suitable for the listed applications when its passage count, mounting, medium, pressure, speed, and temperature limits match the machine requirements.

Medium Dual-Channel CNC Indexing TablesClamp + unclamp functions on 200–400 mm diameter tables. 16mm bore routes sensor cables through the center. 4-M5 flange matches standard table mounting. Read application guide →
Mid-Size Welding PositionersDual shielding gas lines (inner + outer) for TIG welding at 5–20 RPM. AL6061 body resists weld spatter adhesion. Read application guide →
Medium Packaging Rotary TablesVacuum pickup + air eject on labeling and cartoning machines. 200 RPM handles 60–120 cycles per minute. Read application guide →
Two-Channel Pneumatic Indexing TurntablesIndependent clamp and release on assembly stations. PTFE seal handles the stop-start indexing without channel cross-talk.
Medium Rotary Filling StationsAir purge + vacuum hold on bottle and vial filling. 1 MPa rating provides margin on 0.6 MPa process air. Read application guide →
Mid-Size Assembly Rotary TablesGripper + vacuum on 4–8 station assembly systems. 16mm bore routes part-present sensor wiring.
Medium Pneumatic Testing TurntablesPressure test + vent on leak-test stations. Dual passages keep test and vent media separate.
Two-Passage Rotary Spray SystemsAir atomize + fluid supply on coating and lubrication turntables. Derate to 150 RPM for continuous fluid duty.

⚠ Not Recommended For

  • Applications requiring 3+ independent air lines — use BP-3P-0004 (triple passage) or BP-8P-0001 (8-passage)
  • High-pressure hydraulic systems above 1 MPa — use BP-2P-95-0001 (10 MPa rated) for hydraulic clamping
  • Continuous speed above 200 RPM — the PTFE seal generates excess heat above 200 RPM; use BP-2P-0001 for 500 RPM duty
  • Dusty or abrasive environments (steel mill, foundry) — no dust seal protection; use BP-2P-50-0001 (dust-proof) or add external bellows
  • Food-grade or medical cleanroom — standard FKM O-ring is not FDA-compliant; specify FDA-grade seal option or contact Begapunk for custom

Installation Guide

Proper installation extends seal life from 6 months to 12+ months. The most common cause of early failure on BP-2P-16-0001 is uneven flange bolt tightening, which warps the aluminum housing and creates a leak path between passages. Follow these steps for reliable operation.

1

Verify Flange Bolt Pattern

Confirm your equipment flange has 4×M5 threaded holes on a compatible bolt circle. BP-2P-16-0001 uses a compact flange pattern designed for 200–400 mm diameter rotary tables. Do not force-mount on a mismatched pattern — drilling new holes in the aluminum flange creates stress risers that crack under cyclic loading. Download the 2D drawing for exact P.C.D., hole diameter, and counterbore depth.

2

Mount Flange with Screws

Secure the flange using 4×M5 screws with spring washers. Torque to 3–4 N·m in a cross pattern (torque screw 1, then 3, then 2, then 4) to distribute clamping force evenly. Overtightening beyond 5 N·m warps the AL6061 flange face, compressing the PTFE seal unevenly and creating an inter-passage leak path. Use a torque wrench — "snug plus a quarter turn" is not precise enough for a 0.45 kg aluminum body.

3

Secure Anti-Rotation

If your model includes an anti-rotation tab, secure it to a fixed bracket with an M4 or M5 screw. Never let the stationary body rotate with the shaft — the supply hoses will twist and the seal will experience reverse torque, accelerating wear. The anti-rotation arm should have 2–3 mm of clearance to allow for axial float during thermal expansion.

4

Connect Supply Lines with Flexible Hose

Use flexible hoses (not rigid pipe) to connect the stationary side to the air supply. Rigid pipe transfers vibration and thermal expansion directly to the joint, stressing the seal. Install a 40-micron filter upstream to protect the PTFE seal from debris. For water or coolant, add a Y-strainer (60 mesh) to prevent particulate damage. Label the two passages (e.g., "Clamp" and "Unclamp") to prevent cross-connection during maintenance.

5

Run-In Procedure

Run at low pressure (0.2 MPa) and low speed (50–100 RPM) for 5 minutes without load. This beds the PTFE seal against the shaft surface, creating a micro-smooth contact zone. Check for leaks at the flange gasket and seal interfaces. If dry, gradually increase to operating pressure and speed over 10 minutes. Skipping the run-in is the #2 cause of early seal failure on dual-passage joints — the seal needs time to conform to the shaft surface finish before full duty.

Maintenance Schedule

  • Air duty, 8-hour shift: Inspect every 6 months, replace seal every 10–12 months
  • Water or coolant duty: Inspect every 4 months for corrosion, replace seal every 8–10 months
  • High-cycle indexing tables (1,000+ cycles/day): Replace seal every 6–8 months
  • Keep spare seal kits at the workstation — a 15-minute seal change beats a 2-hour trip to stores

Downloads & Resources

📄

2D Engineering Drawing (PDF)

Full dimensions, tolerances, thread specs, flange bolt pattern (4-M5 P.C.D.), shaft finish requirements, and seal groove details. 120 KB.

📄

3D STEP/IGES File (Request)

Free 3D files provided after inquiry. Includes AL6061 body variant, 4-M5 flange pattern, and 16mm bore geometry. Use for CAD fit verification before ordering.

📄

Installation Manual (PDF)

Complete guide: flange mounting, torque specs, anti-rotation, filtration, run-in procedure, and maintenance checklist. 650 KB.

📄

Material Certificate

AL6061 aluminum material traceability, hardness test report, and RoHS compliance certificate. Available upon request with order.

BP-2P-16-0001 vs. Other Begapunk Models

Not sure if BP-2P-16-0001 is the right model? Use this comparison to decide — and know exactly when to upgrade to a larger-bore, higher-speed, or dust-proof joint.

Your RequirementBP-2P-16-0001 FitBetter AlternativeWhy Upgrade
Dual air lines, 16mm bore, compact table (<400 mm dia)✅ Perfect — 4-M5 flange, 0.45 kg
Dual air lines, no bore needed, lowest cost✅ Good — but BP-2P-0001 is cheaperBP-2P-0001No bore = simpler, lower cost for same pressure and speed
3+ independent air functions❌ Too few passagesBP-3P-00043 passages with independent seals, flange mount for rigidity
Larger bore (>16 mm) for bigger cables or pipes❌ Bore too smallBP-2P-30-000130mm bore, Ø76 mm body, deep groove ball bearing for radial loads
Pressure >1.0 MPa (e.g., 1.2 MPa hydraulic)❌ Over pressure ratingBP-2P-95-000110 MPa rated, heavy-duty composite body
Dusty or abrasive environment (steel mill, foundry)❌ No dust protectionBP-2P-50-0001Dust-proof seal and protective shroud, IP65 rated
Speed >200 RPM continuous❌ Over speed ratingBP-2P-0001500 RPM rated for high-speed rotary tables

3 Mistakes That Destroy BP-2P-16-0001

Mistake 1: Overtightening the M5 flange screws

The #1 cause of BP-2P-16-0001 warranty claims is uneven or excessive flange bolt torque. A technician tightens one M5 screw to 6 N·m before moving to the next, warping the AL6061 flange face. The result: an inter-passage leak where clamp air (0.6 MPa) bleeds into the unclamp line, causing the fixture to release mid-cycle. Rule: Torque all 4 M5 screws to 3–4 N·m in a cross pattern. Use a torque wrench. Check flange flatness with a feeler gauge if leaks appear.

Mistake 2: Using rigid pipe instead of flexible hose

A machine builder connects the stationary side with rigid steel tubing to "make it neat." Thermal expansion and table vibration transfer directly to the 0.45 kg aluminum body. Within 3 months, micro-cracks appear at the flange-to-body fillet, and the joint leaks at 0.4 MPa. The builder blames material quality — but AL6061 cannot absorb the stress concentration from rigid piping. Rule: Always use flexible pneumatic hose (minimum 6 mm bend radius) between the supply and the rotary joint. The hose absorbs vibration and thermal movement.

Mistake 3: Skipping the run-in on a new install

A maintenance team installs BP-2P-16-0001 on a packaging rotary table and immediately runs it at 0.8 MPa and 180 RPM. The PTFE seal has not bedded into the shaft surface — microscopic high spots create leak paths. Within 2 weeks, vacuum drops from -0.07 MPa to -0.04 MPa, and labels fall off. The team replaces the seal, but the same thing happens again because they skip the run-in every time. Rule: Run at 0.2 MPa and 50–100 RPM for 5 minutes before full operation. This beds the seal and extends life from 6 months to 12+ months.

Related Products

Other rotary joints commonly purchased with BP-2P-16-0001 — or the models you upgrade to when your application outgrows a 16mm bore or 200 RPM.

Frequently Asked Questions

The standard version uses full AL6061 construction for higher strength and durability. For aluminum body options, contact our team. All versions are ISO9001 certified. The export version includes English-language documentation, CE marking, and RoHS compliance certificate. Both versions use the same PTFE composite seal and have identical pressure, speed, and temperature ratings. Lead time is the same for both versions.

Yes — the PTFE composite seal and O-ring are compatible with water, water-soluble coolant, and light hydraulic oil (up to ISO VG 32). For continuous water duty, derate pressure to 0.7 MPa and speed to 150 RPM to reduce seal wear. The AL6061 aluminum body has good corrosion resistance for intermittent water exposure, but continuous immersion requires hard anodizing (Type III) or stainless steel specification. If your application involves deionized water or aggressive coolant, contact Begapunk for seal compatibility review.

BP-2P-16-0001 uses a flange mount with 4×M5 screws on a specific bolt circle diameter. Download the 2D PDF drawing for exact P.C.D., hole diameter, counterbore depth, and tolerances. Ensure your equipment mating flange matches before ordering. The compact pattern is designed for 200–400 mm diameter rotary tables. Custom flange patterns (e.g., 3-M6 or 6-M4) are available as special orders with 5–7 day additional lead time.

Yes — free 3D STEP and IGES files are provided after you send an inquiry. The file includes the AL6061 body variant, 4-M5 flange pattern, 16mm bore geometry, and anti-rotation bracket mounting hole pattern. Use the 3D file to verify clearance, port direction, and flange bolt engagement in your CAD assembly before ordering. 3D files may be provided for qualified projects after the application requirements are reviewed. File availability and response time depend on the model and the project information provided.

Upgrade when your application exceeds the 16mm bore, 200 RPM, or 1 MPa limits. Common triggers: (1) You need to route cables or pipes larger than 16 mm — BP-2P-30-0001 offers a 30mm bore. (2) Your table speed exceeds 200 RPM continuous — BP-2P-0001 handles 500 RPM. (3) Your pressure requirement exceeds 1.0 MPa — BP-2P-95-0001 handles 10 MPa. (4) Your environment becomes dusty or abrasive — BP-2P-50-0001 has dust-proof protection. (5) You need 3+ independent air functions — BP-3P-0004 provides triple passage. The upgrade cost is typically $15–$80 more than BP-2P-16-0001, but it prevents downtime from overloaded seals.

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Need a Different Configuration?

We design custom rotary joints for any number of passages, pressure, thread type, and mounting style. Free 3D STEP file with every inquiry. Typical custom lead time: 10–14 days.

Request Custom Design →

Technical Note: All pressure ratings, speed ratings, and material specifications referenced on this page are based on Begapunk BP-series standard pneumatic rotary joints tested under controlled laboratory conditions. Actual performance depends on operating conditions, media quality, installation practices, and maintenance schedule. For applications outside standard ratings — including high-pressure hydraulic, continuous water immersion, food-grade, or cleanroom environments — consult Begapunk factory engineering before specification. Last updated: June 11, 2026.

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